COMPONENT
#840327
7 1/4" CIRCULAR SAW
INSTRUCTION MANUAL
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.
YOUR FEEDBACK IS VITAL TO US.
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,
U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.
CONSUMER INQUIRES SHOULD BE DIRECTED TO:
PARA EL SERVICIO
PARA EL CONSUMIDOR
©COPYRIGHT 2007 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
1-800-590-3723
LONG BEACH, CA 90810-1462 USA
840327 - 7 1/4" Circular Saw_Rev 5/10/07
Printed in China
WORK AREA
WARNING
indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Keep your work area clean and well lit.
invite accidents.
Cluttered benches and dark areas
CAUTION
indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases or dust.
may ignite the dust or fumes.
Power tools create sparks which
CAUTION
used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
NOTE
provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
ELECTRICAL SAFETY
IMPORTANT SAFEGUARDS
Double insulated tools are equipped with a polarized plug (one blade is
wider than the other.) This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change the
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
plug in any way.
Double insulation
eliminates the need for the three wire
grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators
grounded.
. There is an increased risk of electric shock if your body is
WARNING:
Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Do not expose power tools to rain or wet conditions.
Water entering a power
Some examples of these chemicals are:
• Lead from lead-based paints.
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tool or pull the plug
from an outlet. Keep the cord away from heat, oil, sharp edges, or moving
parts. Replace damaged cords immediately
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
. Damaged cords increase the risk
of electric shock.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
When operating the tool outside, use an outdoor extension cord marked “W-
A” or “W.”
These cords are rated for outdoor use and reduce the risk of elec-
tric shock.
WARNING:
Handling the power cord on corded products may expose you to
Make sure the extension cord being used is in good condition. If there are any
DO NOT
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
cut or nicks (no matter how deep) in the insulation,
make sure the extension cord is heavy enough to carry the current needed by
DO NOT
use that cord. Also,
the saw (see ELECTRICAL REQUIREMENTS).
use small "around-the-
house” lamp extension cords. These cords can easily overheat and/or catch fire
when used with power tools.
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4
PERSONAL SAFETY
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have the
Stay alert, watch what you are doing, and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
tool serviced before using.
Many accidents are caused by poorly maintained
tools.
alcohol or medication.
A moment of inattention while operating power tools
Use only accessories that are recommended by the manufacturer for your
model.
may result in serious personal injury.
Accessories that may be suitable for one tool may become hazardous
when used on another tool.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts.
Loose clothes,
jewelry or long hair can be caught in moving parts.
SERVICE
Avoid accidental starting. Be sure switch is off before plugging in.
tools with your finger on the switch or plugging in tools that have the switch on
invites accidents.
Carrying
Tool service must be performed only by qualified repair personnel.
maintenance by unqualified personnel may result in a risk of injury.
Service or
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual.
follow Maintenance Instructions may create a risk of electric shock or injury.
Remove adjusting keys or wrenches before turning the tool “ON”.
key that is left attached to a rotating part of the tool may result in personal injury.
A wrench or a
Use of unauthorized parts or failure to
Do not overreach. Keep proper footing and balance at all times.
Proper foot-
ing and balance enable better control of the tool in unexpected situations.
SPECIFIC SAFETY RULES AND/OR SYMBOLS
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safe-
ty shoes, hard hat, or hearing protection must be used for appropriate conditions..
Keep hands away from cutting area and blade. Keep your second hand on
TOOL USE AND CARE
auxiliary handle or motor housing.
If both hands are holding the saw, they
cannot be cut by the blade.
Keep your body positioned to either side of the saw blade, but not in line with
the saw blade.
“Causes and Prevention of Kickback”).
Use clamps or other practical ways to secure and support the workpiece to a
KICKBACK could cause the saw to jump backwards (See
stable platform.
Holding the work by hand or against your body is unstable and
may lead to loss of control.
Do not reach underneath the work.
The guard cannot protect you from the
Do not force tool. Use the correct tool for your application.
The correct tool
blade below the work.
will do the job better and safer at the rate for which it is designed.
Check lower guard for proper closing before each use. Do not operate saw if
lower guard does not move freely and close instantly. Never clamp or tie
Do not use tool if the power switch does not turn it “ON” or “OFF”. Any tool that can-
not be controlled with the power switch is dangerous and must be replaced.
lower guard into the open position.
If saw is accidentally dropped, lower guard
Disconnect the power cord plug from the power source before making any
may be bent. Raise the lower guard with the Retracting Handle and make sure
it moves freely and does not touch the blade or any other part, in all angles and
depths of cut.
adjustments, changing accessories or storing the tool.
Such preventive safe-
ty measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons.
are dangerous in the hands of untrained users.
Tools
Check the operation and condition of the lower guard spring. If the guard and
the spring are not operating properly, they must be serviced before use.
Lower
guard may operate sluggishly due to damaged parts, gummy deposits, or a
buildup of debris.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with a sharp cutting edge are less likely to bind and are easier to control.
5
6
from the blade. Never reach underneath the tool while the blade is in motion.
Lower guard should be retracted manually only for special cuts such as
“Pocket Cuts” and “Compound Cuts.” Raise lower guard by Retracting
Handle. As soon as the blade enters the material, lower guard must be
Do not use your legs or feet to stabilize the work piece.
Keep the handle of the Circular Saw dry, clean and free from oil and grease.
released.
For all other sawing, the lower guard should operate automatically.
Always observe that the lower guard is covering the blade before placing
saw down on bench or floor.
Do not run the Circular Saw while carrying it at your side.
could cause serious personal injury.
A moving blade
An unprotected, coasting blade will cause the saw
before making any
Disconnect the power cord plug from the power source
assembly adjustments, changing accessories, performing any inspection,
maintenance or cleaning procedures.
to walk backwards, cutting whatever is in its path. Be aware of the time it takes
for the blade to stop after the switch is released.
Such preventive safety measures reduce
NEVER hold piece being cut in your hands or across your leg.
support the work properly to minimize body exposure, blade binding, or loss of con-
trol.
It is important to
the risk of starting the tool accidentally which could cause serious personal
injury.
Be extra careful when cutting in high or hard-to-reach locations. Avoid saw-
Hold tool by insulated gripping surfaces when performing an operation
ing overhead.
Be on the lookout for hidden wires and falling debris.
where the cutting tool may contact hidden wiring.
Contact with a “live” wire
Do not use the Circular Saw if it has been damaged, left outdoors in the rain,
snow, wet or damp environments, or immersed in liquid.
will also make exposed metal parts of the tool “live” and shock the operator.
When ripping always use a rip fence or straight edge guide.
the accuracy of the cut and reduces the chance for blade binding.
This improves
Maintain labels and nameplates on the Circular Saw. These carry important
information. If unreadable or missing, contact Alltrade for a replacement.
Always use blades with correct size and shape (diamond vs. round) arbor
holes.
Blades that do not match the mounting hardware of the saw will run
CAUSES AND PREVENTION OF KICKBACK
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or bolts.
The blade washers
and bolts were specifically designed for your saw, for optimum performance
and safety of operation.
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, caus-
ing an uncontrolled saw to lift up and out of the work piece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade
stalls and the motor reaction drives the unit rapidly back toward the operator.
SAFETY RULES FOR CIRCULAR SAWS
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge
of the blade can dig into the top surface of the metal causing the blade to climb
out of the kerf and jump back toward the operator.
NEVER assume the blade has stopped just because the trigger has been
released.
Blades may continue moving even after the motor stops.
Always wear safety goggles or eye protection when using this tool. Use a
dust mask or respirator for applications which generate dust.
Kickback is the result of tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below:
This saw may
throw up debris that could lodge in the eyes causing severe pain or injury.
Maintain a firm grip on the saw and position your body and arm in a way that
allows you to resist KICKBACK forces.
the operator, if proper precautions are taken.
KICKBACK forces can be controlled by
Inspect the bolts and blade washers before each use.
bolts or blade washers can cause injury.
Damaged or incorrect
When blade is binding, or when interrupting a cut for any reason, release the
trigger and hold the saw motionless in the material until the blade comes to
a complete stop. Never attempt to remove the saw from the work or pull the
saw backward while the blade is in motion or KICKBACK may occur.
Investigate and take corrective actions to eliminate the cause of blade binding.
When using the Circular Saw, always maintain a firm grip on the tool with
both hands. Never put your hands or feet in the cutting area. Do not grasp
the tool or place your hands too close to the blade.
Keep your hands well away
7
FUNCTIONAL DESCRIPTION
9
10
17
When restarting a saw in the work piece, center the saw blade in the kerf and
check that teeth are not engaged into the material.
may walk up or KICKBACK from the work piece as the saw is restarted.
1
If saw blade is binding, it
8
2
7
Support large panels to minimize the risk of blade pinching and KICKBACK.
Large
panels tend to sag under their own weight. Supports must be placed under the panel
on both sides, near the line of cut and near the edge of the panel.
3
Do not use dull or damaged blade.
Unsharpened or improperly set blades pro-
5
duce narrow kerf causing excessive friction, blade binding and KICKBACK.
Bladedepthandbevel adjustinglockingleversmustbetightandsecurebeforemak-
4
ing cut.
If blade adjustment shifts while cutting, it will cause binding and KICKBACK.
13
12
Use extra caution when making a “Pocket Cut” into existing walls or other
6
blind areas.
The protruding blade may cut objects that can cause KICKBACK.
11
18
19
SYMBOLS
16
IMPORTANT:
Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
SYMBOL
NAME
EXPLANATION
Voltage (Potential)
Current
Frequency (Cycles per Second)
Power
Weight
Type of Current
Type of Current
15
14
V
A
Hz
W
Kg
Volts
Amperes
Hertz
CONTROLS AND COMPONENTS:
1. Laser On/Off Switch
2. Laser light
12. Blade Lock Button
13. On/Off Switch
14. Depth Adjustment Lever
15. Bevel Scale
16. Power Cord
ACCESSORIES:
17. Saw Blade (1)
18. Blade Wrench
19. Rip Fence
Watt
Kilograms
Alternating Current
Direct Current
3. Bevel Adjustment Lever
4. Shoe
5. Rip Fence Lock Knob
6. Rip Fence Slot
7. Lower Guard Lift Lever
8. Dust Port
9. Main Handle
10. Battery Housing Cover
11. Auxiliary Handle
Alternating or Direct Current Type of Current
Earthing Terminal
Class II Construction
Minutes
Grounding Terminal
Denotes Double Insulation
Time
Time
Size of Drill Bits,
min
s
Seconds
Diameter
20. AAA battery (2) (not shown)
Grinding Wheels, etc.
No load speed
No-load Rotational Speed
.../min
Revolutions per Minute
Revolutions, Surface Speed,
Strokes, etc. per Minute
1,2,3, …
Ring Selector Settings
Speed, Torque or Position Settings
10
ASSEMBLY
MOUNTING THE RIP FENCE
MOUNTING THE RIP FENCE:
The rip fence allows sawing parallel
to an edge at a maximum distance
of 10cm.
Always make sure that the power cord is unplugged and the trigger switch is
“ OFF” before changing blades or attachments.
When removing the blade from the tool, avoid contact with skin and use
1. Loosen the lock knob.
proper protective gloves when grasping the blade or accessory.
may be hot after prolonged use.
Accessories
2. Insert the rip fence into the saw base
as shown in the illustration.
3. Set the lock knob to the required
distance.
If the blade clamp screw will not loosen enough to allow
blade installation, tap gently on the end of the wrench with a mallet until the
clamp screw breaks free.
4. Tighten the lock knob.
CUTTING DEPTH ADJUSTMENT
ATTACHING / REMOVING BLADE
Disconnect plug from power supply before making any
adjustments to the tool.
Only use sharp and undamaged saw blades. Cracked
or bent saw blades must be replaced immediately.
1. Hold the saw firmly.
LOOSEN
REPLACING THE SAW BLADE:
1. Keep the spindle lock button
depressed and rotate the saw blade
by hand until it is blocked. Keep the
spindle lock depressed.
TIGHTEN
2. Raise the depth adjustment lever to
loosen and move shoe to obtain the
desired depth of cut.
3. Make sure the depth adjustment lever
has been retightened (lowered) before
operating saw.
2. Loosen the blade bolt and remove it.
3. Remove the flange.
Your saw is equipped with a carbide tipped blade for long life and efficient cutting.
4. Hold the saw blade guard open.
Setting the saw at the proper cutting depth keeps blade friction to a minimum,
removes sawdust from between the blade teeth, results in cooler, faster sawing
and reduces the chance of kickback. Align the appropriate mark on the depth
adjustment strap with the triangle on the upper blade guard. Your depth is set.
5. Remove the old saw blade and
place the new saw blade with the
teeth pointing in the direction of
rotation. See arrow on the housing.
For the most efficient cutting action using a carbide tipped blade, set the depth
adjustment so that about one half of a tooth projects below the surface of the
wood to be cut.
6. Move the saw blade guard back
into its normal position.
7. Place the flange on the saw blade
and secure the blade bolt.
8. Release the spindle lock button.
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11
A method of checking the correct cut-
ting depth is to lay a piece of the
material you plan to cut along the side
of the blade and observe how much
tooth projects beyond the material.
LASER SAFETY
NEVER LOOK INTO THE LASER BEAM.
Any contact with the eyes by the beam
could cause injury. Do not use the laser when cutting reflective materials.
DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURFACES.
CLASS 2M LASER PRODUCT.
Any contact with the eyes by the beam could
cause injury. Ensure the laser beam is turned on only when the tool is on a non-
reflective workpiece and as such it is aimed only at the work surface. Metals and
other materials like steel which can be highly reflective should only be cut with-
out the use of the laser.
BEVEL ANGLE ADJUSTMENT
STORE OUT OF REACH OF CHILDREN.
Equipment should be in a high location
or locked up to keep out of reach of children. It is not a toy.
DO NOT TAMPER WITH THE LASER OUTPUT.
Disconnect plug from power supply before making any
adjustments to the tool.
Changing the performance of the
laser to increase its output is prohibited. Any claim for damages or injuries
resulting from not following these instructions will be refused.
The full range of bevel adjustment is from 0
to 45 DEGREES. The quadrant is graduated
in increments of 5 degrees.
OPERATION ACCESSIBLE FIELDS:
Wavelength
636-660nm
<1mW CW
Laser Power for Classification
LOCK
On the front of the saw is a bevel angle
adjustment mechanism consisting of a cali-
brated quadrant and a knob.
NEVER OPERATE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL
IS DAMAGED.
DO NOT SERVICE LASER.
The laser unit must be returned to the factory for any
service or repair. Service or repair must be handled by authorized factory
trained technicians.
Do not open the laser unit except to change batteries.
REMOVE BATTERIES IF THE LEVEL IS TO BE STORED FOR ANY LENGTH OF
To set the saw for a bevel cut, turn the
bevel adjustment knob counterclockwise
to loosen, and tilt shoe to the desired
angle by aligning the pointer with the
desired angle mark. Retighten knob firmly
by turning it clockwise.
TIME.
Batteries may leak and damage the laser if it is stored idle for more than
3 months.
Be careful with this tool. Striking or jarring it, especially on the laser housing,
can affect its accuracy.
Other than batteries, there are no user-serviceable parts in the laser device.
LASER GUIDE
AVOID EXPOSURE -
LASER LIGHT IS EMITTED
FROM THIS APERTURE.î
LASER LIGHT
DO NOT VIEW DIRECTLY WITH OPTICAL
LASER RADIATION
INSTRUMENTS (MAGNIFIERS)
CAUTION LABEL
CLASS 2M LASER PRODUCT
635-660nm, <1mW CW
CLASSIFIEDS PER IEC 60825-1, Ed. 1.2, 2001-08
Use of controls or procedures, or performance of proce-
dures other then those specified herein may result in hazardous radiation
exposure.
14
13
OPERATING THE CIRCULAR SAW
OPERATING THE LASER
Do not stare into the laser beam. Never aim the beam at
any person or an object other than the workpiece. The use of optical instru-
ments with this laser product will increase the chance of eye damage.
Always unplug the tool before attempting to change the
blade or accessories.
The laser runs on two AAA batteries which are located
beneath the “ ON/OFF” switch.
OPERATING THE ON/OFF SWITCH
Squeeze the trigger switch to turn
the tool “ON”. Release the trigger
switch to turn the tool “OFF”.
When the laser light begins to dim, change both batteries.
NEVER mix old batteries with new.
TO CHANGE LASER BATTERIES:
1. Push up on battery compartment cover and pull open.
2. Make sure batteries are correctly positioned according
to the positive/negative markings on the compartment.
3. Close cover.
USING THE LASER LIGHT:
1. Place the workpiece on the table.
GENERAL CUTTING
2. To turn the laser light on, press the
“ ON/OFF” switch.
Always hold the saw in front of you and away from your body. Keep your
hands and feet well away from the work piece.
3. To turn the laser light off, press the
“ ON/OFF” switch again.
Never feed the blade into the work piece until the blade is at full speed.
If the blade is not at full speed, the saw may kick back causing serious
personal injury.
4. To adjust the laser line, turn the
laser adjustment knob in a counter-
clockwise direction to loosen it and
then move it to the left or right until the laser line is in line with the blade. Turn
the laser adjustment knob in a clockwise direction to tighten.
Do not force the saw. Excessive force may result in a
broken blade. Use only enough pressure to keep the saw moving through the
work piece.
The laser guide does not normally present an optical hazard, although staring at
the beam may cause flash blindness.
The laser should be used and maintained in accordance with the manufacturer’s
instructions.
• Put on eye protection.
Always ensure the laser beam is aimed at a sturdy workpiece without a reflective
surface, i.e. wood or rough coated surfaces are acceptable. A bright shiny reflec-
tive sheet or the like is not suitable for laser use as the defective surface could
direct the beam back at the operator.
• Clear the saw of any foreign material.
• Make sure the work piece is held securely in place. Hold smaller pieces in a vise
or attach to the workbench with clamps.
• Mark out the line to be cut so it is easily visible.
• Check the lower guard for damage. If damaged, do not use tool.
It may be more difficult to see the laser line in condi-
tions of bright sunshine and on certain surfaces.
• Always use the right blade for the material.
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16
• Make sure all bolts, screws and locking levers are secure before starting tool.
• Pull the trigger to start the saw.
4. Maximum Cutting Time (the total amount of time that the saw can be under load
between cool down periods.)
5. Cool Down Period (6 minutes running with no load or 60 min. switched off.)
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
When the blade starts cutting, release the blade guard.
Maximum
Max
Material
Thickness
Cutting Time Max Length Feed Rate
(seconds)
30-45
Cool Down
Period
of Cut
15"
9"
(sec./inch)
2-3
3/8"
1/2"
5/8"
3/4"
6 min. running
with no load
or 60 minutes
switched off
To reduce risk of damage to the tool or blade, do not exceed the feed rate
and maximum cut time for materials thicker than 1/4", as charted below.
18-36
2-4
18-30
6"
3-5
Between maximum cut times, allow the tool to cool down for 6 minutes of
running with no load or 60 minutes switched off.
20-25
5"
4-5
Cutting too fast or too long in heavy material will damage the tool if the tool
if the tool is not allowed to cool.
CUTTING THIN OR CORRUGATED MATERIALS
Cut thin and corrugated materials at least 1" from the edge of the workpiece to avoid
injury or damage to the tool caused by thin strips of metal being pulled into the
upper guard.
Cutting too slow will cause excessive wear on the blade.
This tool is intended for cutting unhardened ferrous metal and non-ferrous metal.
The following precautions must be followed to reduce the risk of injury.
CUTTING LARGE SHEETS
Large sheets sag or bend if they are not correctly supported. If you attempt to cut
without leveling and properly supporting the workpiece, the blade will tend to bind,
causing KICKBACK.
• Do not cut stacked materials. Cut one piece at a time.
• Do not cut hardened steel.
Support large sheets. Be sure to set the depth of the cut so that you can only cut
through the workpiece, not through the supports.
• Cut materials with the wider edge of the shoe over the clamped side of
the material.
When cutting widths greater than 4", clamp 1" lumber to the work piece and use the
inside edge of the shoe as a guide.
• Do not touch the blade, workpiece, chips, or chip container with bare hands
immediately after cutting; they may be hot and could burn skin.
CUTTING MATERIALS THICKER THAN 1/4" (3/4" MAXIMUM THICKNESS)
POCKET CUTTING
When cutting materials over 1/4", certain guidelines must be followed to avoid
serious damage to the tool and/or blade. The correct combination of the following
factors will allow for a successful cut through thicker materials:
If the blade binds, release the trigger immediately. Do
not move the saw until the blade comes to a complete stop. Find the cause of
the binding before starting the saw again.
1. Material Thickness (do not cut materials thicker than 3/4")
If the material thickness is not shown in the chart below,
If the blade becomes pinched, twisted, misaligned or
bound, it will stall and lift up out of the work piece, suddenly jerking back
toward the operator. This reaction is referred to as KICKBACK.
round up to the nearest thickness listed in the chart and follow those guidelines.
2. Maximum Length of Cut (the length of material in inches through which the saw
moves between cool down periods.)
3. Feed Rate (the speed at which the saw moves through the material in seconds
per inch.)
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18
• Mark out the line to be cut so it
is easily visible.
ACCESSORIES
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
• Start inside the area to be cut out.
• Set the shoe against the work
piece at an angle.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
• Lift the blade guard.
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool.
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table on below).
If not, your tool may experi-
• Pull the trigger to start the saw.
• When the blade reaches full
speed, slowly feed the blade into
the work piece. When the blade
starts cutting, release the blade
guard.
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
TOOL CURRENT RATING
CONDUCTOR SIZE IN A.W.G
AMPERE
3-6
10FT.
18
25FT.
18
50FT.
18
18
18
14
100FT.
18
16
14
14
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MAINTENANCE AND CLEANING
6-8
18
18
8-10
18
18
This Circular Saw is lubricated before it leaves
10-12
12-16
16-20
16
14
12
16
12
12
the factory.
This lubrication should last for the life of the tool. No further
12
lubrication is required.
12
-
Use only mild soap and a damp cloth to clean the tool.
Never let any liquid get
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
SPECIFICATIONS
SPECIFICATIONS
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Input
120V
60Hz 13 Amp
Inspect all mounting screws regularly. Tighten any loose screws. Failure to keep
the mounting screws tight could result in serious injuries.
No-Load Speed
Blade Diameter
Max. Depth of Cut
5000 RPM
7-1/4”
2-1/2” @ 90°
1-5/8” @ 45°
Never open the Circular Saw case. Do not attempt to repair the Circular Saw your-
self. Opening the tool will void your warranty.
LASER MAINTENANCE
For best performance, perform the following maintenance regularly:
Disconnect machine from power source.
Carefully clean
sawdust from laser lens with a cotton swab. Do not use solvents of any kind
since they may damage the lens.
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or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When
sending your product include your name, address, phone number, dated proof
of purchase (or copy), and a statement about the nature of problem. Warranty
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion
to determine whether any item or part is nonconforming and, if so, whether the
item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace
the product, it may replace it with a new or reconditioned one of the same or
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
conforming item and/or part thereof shall constitute fulfillment of all
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723.
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Reciprocating Saws
Routers
Rotary Tools
Jigsaws
Corded and Cordless Multi-Purpose
Tools
Circular Saws
Wide Range of Accessories and more
Angle Grinders
3 YEAR LIMITED WARRANTY
Express and Exclusive Limited Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ power tool and no one else all parts
of the product (except those parts referred to below which are specifically exclud-
ed from such warranty (see Exclusions)) to be free from defects in materials and
workmanship for a period of three years from original date of purchase, except that
such warranty with regard to the battery shall be for a period of two years from
original date of purchase, unless the tool is used for commercial or rental
purposes.
SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE:
The above
warranty for this Kawasaki™ power tool, including the battery, shall be effective for
only 90 days from the original date of purchase if this tool is used for any
COMMERCIAL OR RENTAL PURPOSE.
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
component thereof is modified or altered. This warranty does not apply to any
other product and/or component thereof manufactured or distributed by Alltrade,
and does not apply to products and/or components thereof designed, manufactured
and/or assembled by others, for which Alltrade makes no warranties whatsoever.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON
THE FACE HEREOF.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal
conditions, misapplication, misuse, abuse, accidents, operation at other than
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also
voids warranty.
Warranty Performance
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
This limited warranty does not apply to accessory items such as drill bits,
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
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DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE
REMEDY IS AS STATED ABOVE.
Limitation Of Liability
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons;
pre-delivery services such as assembly, oil or lubricants, and adjustment;
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
Warranty Disclaimers
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts
and some states do not allow the exclusion or limitation of the incidental or
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
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